Truck engine reconditioning

Why is it worth remanufacturing a truck engine?

Engine remanufacturing is one of the most cost-effective and efficient methods of restoring the full technical performance of a truck’s drive unit. With the rising cost of new components and increasingly stringent emission standards, professional remanufacturing is an alternative that not only reduces operating costs, but also contributes to sustainability by reducing industrial waste.

For transportation, shipping and fleet companies, downtime caused by engine failure can generate huge losses. Remanufacturing is an effective way to reduce vehicle downtime, lower operating costs and maintain full transportation efficiency.

What sets us apart from the competition?

Arcoore offers truck engine remanufacturing services with full technological facilities and the highest quality standards. Our market advantage is not only our years of experience, but also our individual approach to each order. Thanks to our own technical facilities and access to a wide range of spare parts – both original and high-quality replacements – we are able to provide comprehensive service regardless of the degree of wear and tear of the drive unit.

Scope of possible work – flexibility in practice

As part of our services, we offer regeneration of:

entire engines (truck tractors, buses, specialized vehicles),
individual components (head, block, crankshaft, pistons, pan, rings),
complete accessories (turbochargers, water pumps, oil pumps, EGR system, cooling system, intercoolers),
fuel and injection systems (high pressure pumps, injectors, common rail strips),
auxiliary components (air compressors, alternators, starters).

We price each project individually, matching the customer’s expectations in terms of scope of work, deadlines and budget.

Steps of the regeneration process – step by step

Initial diagnostics – assessment of the technical condition of the engine or component, collection of operational information.
Disassembly and inspection – thorough verification of the wear of individual components.
Cleaning and preparation – use of methods such as ultrasonic washing, sandblasting, chemical cleaning.
Machining – such as shaft grinding, head planning, cylinder bushings, honing.
Assembly using new or reconditioned components – according to the manufacturer’s technology.
Testing of the engine or component – verification of operation on a test bench.
Securing and preparing for transport/assembly – technical documentation, final inspection.

Do you have questions?
Contact us

Technology and quality

Our workstations and diagnostic equipment allow us to perform remanufacturing in accordance with manufacturers’ standards. We use modern CNC machining machines, equipment for testing oil pressure, cooling system leakage and turbocharger performance. All processes are subjected to quality control in several stages, which eliminates the risk of assembly errors and reduces the time of complaints to practically zero.

Benefits for the customer

Savings – the cost of remanufacturing can be as much as 40-60% lower than buying a new unit.
Reduced downtime – fast turnaround time thanks to parts availability and an experienced team.
Extended service life – each engine after remanufacturing can go hundreds of thousands of kilometers again.
Compliance with standards – remanufacturing carried out in accordance with EURO 4/5/6 emission standards.
Warranty – full warranty for the work performed and components used.

Remanufactured or used? Differences that matter

Used engines are also available on the market – often imported from abroad or disassembled from accident vehicles. Their lower price may seem attractive, but it comes with a number of risks:

Lack of operating history – you are not sure what conditions the unit has been operating in and whether it has been previously overheated or overloaded.
Wear and tear invisible to the naked eye – microcracks, leaks and abrasions can lead to costly failures not long after installation.
No warranty or limited vendor liability – often with no documentation, no testing and no way to make a claim.

In contrast, an engine remanufactured at Arcoore:

is stripped down to the last screw, cleaned, inspected and rebuilt to standards,
contains new or remanufactured components with a documented history of work,
is tested on a test bench and covered by a warranty,
has a certain origin, full documentation and precisely defined technical parameters.

Therefore, a remanufactured engine is an investment in proven quality and long life, without compromise or uncertainty.

Remanufacturing with accessories – all in one place

Unlike many workshops, we offer remanufacturing not only of the engine itself, but also of the complete accessories. This ensures the integrity of the entire drivetrain and reduces the risk of failure when you pick up your vehicle. The ability to perform a full service in one place means saving time and logistical costs.

Supported makes and models

We remanufacture engines and components for all the most popular truck brands, including:

man,
DAF,
IVECO,
Volvo,
Mercedes-Benz,
Scania,
Renault Trucks,
and many others – including specialized machinery and buses.

Guarantee and safety

Each service is covered by a guarantee, the terms of which we adjust individually to the scope of regeneration. Our procedures provide for documentation of each stage of the work, which allows us to be fully transparent with the customer. Liability insurance and the use of only proven components give you confidence that you are receiving a factory-level service.

How to start cooperation?

Contact us by phone or email.
Describe the problem or send a component for verification.
You will receive a quote and a preliminary work schedule.
Upon approval, we perform the service and deliver the product with documentation and warranty.

We act quickly, reliably and without unnecessary formalities. For regular customers, we provide individual terms of business and priority deadlines.

Summary – an investment that pays off

Engine reconditioning at Arcoore is a viable alternative to costly replacement of the drive unit. It is a solution that combines quality, precision and economy. With a flexible approach and a wide range of services, we are able to meet the expectations of the most demanding truck customers.